Aerco Modulex E8 Controller (and BCM) For Modulex EXT Bo Bedienungsanleitung Seite 1

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E8 Controller and BCM for Modulex EXT
Installation, Operation & Maintenance Manual
OMM-0093_0A AERCO International, Inc. 100 Oritani Dr. Blauvelt, NY 10913 Page 1 of 108
GF-136-C Ph.: 800-526-0288 PRI: 06/24/2013
GF-136-C
E8 Controller
(and BCM)
For Modulex EXT Boilers
USER MANUAL
Installation, Operation and Maintenance
Latest Update: 06/24/2013
E8 Controller
Boiler Communications Module (BCM)
Applies to Modulex EXT
Natural Gas Modulating &
Condensing Hot Water
Boilers, including Models:
EXT 321
EXT 481
EXT 641
EXT 802
EXT 962
EXT 1123
EXT 1530
EXT 1912
EXT 2295
EXT 2677
EXT 3060
Seitenansicht 0
1 2 3 4 5 6 ... 107 108

Inhaltsverzeichnis

Seite 1 - USER MANUAL

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual OMM-0093_0A AERCO International, Inc. • 100 Oritani Dr

Seite 2

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 2: E8 CONTROLLER AND BCM DESCRIPTION Page 10 of 108

Seite 3 - GF-136-C

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES Page 100 of 108

Seite 4

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES OMM-0093_0A AERCO

Seite 5

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES Page 102 of 108

Seite 6

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES OMM-0093_0A AERCO

Seite 7 - CHAPTER 1: INTRODUCTION

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES Page 104 of 108

Seite 8

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES OMM-0093_0A AERCO

Seite 9

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES Page 106 of 108

Seite 10

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES OMM-0093_0A AERCO

Seite 11

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual Page 108 of 108 AERCO International, Inc. • 100 Oritani

Seite 12

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 3: E8 CONTROLLER OPERATION OMM-0093_0A AERCO Intern

Seite 13 - INSTALLATION

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 3: E8 CONTROLLER OPERATION Page 12 of 108 AERCO I

Seite 14 - 3.2 Software Menus

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 3: E8 CONTROLLER OPERATION OMM-0093_0A AERCO Intern

Seite 15

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 3: E8 CONTROLLER OPERATION Page 14 of 108 AERCO I

Seite 16 - PARAMETER CHANGE PROCEDURE

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Seite 17

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 3: E8 CONTROLLER OPERATION Page 16 of 108 AERCO I

Seite 18

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE OMM-0093_0A

Seite 19

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE Page 18 of

Seite 20 - IMPORTANT NOTE!

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE OMM-0093_0A

Seite 21

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual Page 2 of 108 AERCO International, Inc. • 100 Oritan

Seite 22

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE Page 20 of

Seite 23

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE OMM-0093_0A

Seite 24 - 5.1 DISPLAY Menu

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 4: E8 INITIALIZATION AND QUICK START GUIDE Page 22 of

Seite 25

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 26 - USER/HOT WATER menu

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 24 of 108

Seite 27 - DISPLAY

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 28 - 5.2 USER Menu

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 26 of 108

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Seite 30

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 28 of 108

Seite 31 - USER USER

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 32 - TIME PROGRAM

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual OMM-0093_0A AERCO International, Inc. • 100 Oritani Dr

Seite 33

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Seite 34 - TIME TIME

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Seite 35

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Seite 36

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Seite 37 - CONTINUED ON SHEET 2

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Seite 38 - CONTINUED FROM SHEET 1

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 39

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 43 - EXPERT EXPERT

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual Page 4 of 108 AERCO International, Inc. • 100 Oritan

Seite 44

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 40 of 108

Seite 45

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 46 - DATE/TIME

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Seite 47 - GENERAL

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 48

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Seite 49 - 5.6.2 SERVICE Menu

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 50

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Seite 51

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Seite 52

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 54

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual OMM-0093_0A AERCO International, Inc. • 100 Oritani Dr

Seite 55

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Seite 56

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 57 - 6.1.1 Wiring Connections

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 52 of 108

Seite 58 - Flow Temperature ( F )

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 59 - 6.2 Constant Set Point Mode

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 54 of 108

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS OMM-0093_0A AE

Seite 61

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 5: E8 CONTROLLER MENUS AND SUB-MENUS Page 56 of 108

Seite 62

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 63

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 58 of 108 AERC

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 65

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual Page 6 of 108 AERCO International, Inc. • 100 Oritan

Seite 66 - Setting Curve 11-UO Voltage

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 60 of 108 AERC

Seite 67 - Viewing the Setpoint

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 68

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 62 of 108 AERC

Seite 69 - Setting the DHW Set Point

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Seite 70

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Seite 72

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E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 74

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 68 of 108 AERC

Seite 75 - 7.2.3 Connector 4

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 76

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 1: INTRODUCTION OMM-0093_0A AERCO International, In

Seite 77 - 8.1 BCM Description

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 70 of 108 AERC

Seite 78

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING OMM-0093_0A AERCO Int

Seite 79 - 8.2 BCM Fault Relay

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 6: E8 SETUP & PROGRAMMING Page 72 of 108 AERC

Seite 80

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 7: E8 CONNECTOR TERMINAL ASSIGNMENTS OMM-0093_0A AE

Seite 81

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 7: E8 CONNECTOR TERMINAL ASSIGNMENTS Page 74 of 108

Seite 82 - 8.4.1 Operating Scenario

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 7: E8 CONNECTOR TERMINAL ASSIGNMENTS OMM-0093_0A AE

Seite 83

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 7: E8 CONNECTOR TERMINAL ASSIGNMENTS Page 76 of 108

Seite 84

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 8: BOILER COMMUNICATION MODULE (BCM) OMM-0093_0A AE

Seite 85

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 8: BOILER COMMUNICATION MODULE (BCM) Page 78 of 108

Seite 86 - CAUTION!

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 8: BOILER COMMUNICATION MODULE (BCM) OMM-0093_0A AE

Seite 87 - 4-WIRE RS485 PORT

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 1: INTRODUCTION Page 8 of 108 AERCO International

Seite 88 - 8.8 Modbus Software Set-Up

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 8: BOILER COMMUNICATION MODULE (BCM) Page 80 of 108

Seite 89

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Seite 90

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Seite 91 - ASSIGNMENTS

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Seite 92

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Seite 93 - Address

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Seite 94

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Seite 95

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Seite 96

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Seite 97 - SETTINGS (Continued)

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Seite 98

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 2: E8 CONTROLLER AND BCM DESCRIPTION OMM-0093_0A AE

Seite 99 - (i.e. E 70)

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 8: BOILER COMMUNICATION MODULE (BCM) Page 90 of 108

Seite 100 - Fault Code

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 9: BCM MODBUS AND ADDRESS ASSIGNMENTS OMM-0093_0A A

Seite 101 - FAULT DESCRIPTION

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Seite 102

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Seite 103

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Seite 104 - Table 10-3: BCM Fault Codes

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Seite 105 - Table 10-4: BMM Fault Codes

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Seite 106

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Seite 107

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 9: BCM MODBUS AND ADDRESS ASSIGNMENTS Page 98 of 108

Seite 108 - Change Log

E8 Controller and BCM for Modulex EXT Installation, Operation & Maintenance Manual CHAPTER 10: E8, BCM, AND BMM FAULT CODES OMM-0093_0A AERCO

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